Excelsior Sewing is designated an Essential Business by the State of North Carolina.

We are producing PPE Gowns and Masks. Our Gowns are manufactured from 20D Sil-Polyester. They are waterproof and reusable as they can be washed and dried.

Excelsior Sewing LLC / LightHeart Gear is this year’s recipient of the Business North Carolina's 2019 Small Business of the Year award.

During a luncheon and awards ceremony, Business North Carolina honored the 2019 Small Business of the Year winner and three runners-up. The event was held Dece...

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News Release – December 6, 2018
Excelsior Sewing LLC / LightHeart Gear have moved!
Excelsior Sewing LLC / LightHeart Gear are now at our new location.
Our new address for shipping, billing, invoicing, and payments is -
125 Brickton Drive
Fletcher, NC 28732

Our new location is just 5 miles fro...

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Specialist for the Outdoor Industry

We are a Contract Sewing operation specializing in products for the Outdoor Industry. We can accommodate small production runs for small businesses; helping with their cash flow and keeping production in the USA. 

Products manufactured include ultra-lightweight tents, tarps, and rain gear, hiking and running apparel, fabric seats and backs for outdoor furniture.

Excelsior Sewing LLC's List of Capabilities 
Nine Single Needle (SN) Machines including: 

  • SN Walking Foot 
  • Cylinder Bed Walking Foot
  • SN Drop Feed
  • Three - SN Needle Feed

Double Needle (DN) Machines include:

  • Two - 1/4" DN Machines
  • One - 1-1/4” DN Machine 

Specialty Sewing Machines 

  • Computer-Controlled Zig-Zag
  • 5 Thread Safety Overedge Serger
  • Top and Bottom Coverstitch Machine  Binder
  • Flat Seamer 
  • Bartack Machine

Other Equipment 

  • Hot and Cold Web/Cord Cutter 
  • Two - Electric Grommet Set Presses
  • 40’ Cutting Table
  • 28’ Cutting Table 
  • 6” Straight Knife Cutter
  • 4” Rotary Knife Cutter 
  • 2” Rotary Knife Cutter
  • 7” Foam Rubber Straight Knife 

Limited Design Work  

We regularly work with fabrics ranging from 20 Denier Ripstop to 1000 Denier Cordura.            

Contact Us


Call now
  • (828) 398-8056


Get directions
125 Brickton Drive
Fletcher, NC 28732
United States

Business Hours

Mon:6:30 AM – 2:30 PM
Tue:6:30 AM – 2:30 PM
Wed:6:30 AM – 2:30 PM
Thu:6:30 AM – 2:30 PM
Fri:6:30 AM – 2:30 PM
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